October 12, 2014

Total Quality Management Principle and Tools

Total Quality Management Tools

Total Quality Management (TQM) is the optimization and integration of all the functions and processes of a business in order to provide for excited customers through a process of continuous improvement.

Quality Improvement Teams
These are small groups of employees who work on solving specific problems related
to quality and productivity, often with stated targets for improvement. Quality
improvement teams are proving to be highly successful at tracking down the causes of
poor quality as well as taking remedial action.

Benchmarking
This is the process of identifying the best practices and approaches by comparing
productivity in specific areas within ones' own company to other organisations both
within and outside the industry.

Statistical process control
This is a statistical technique that uses periodic random samples taken during actual
production to determine whether acceptable quality levels are being met or whether
production should be stopped in order to take remedial action. Because most
processes produce some variation, statistical process control uses statistical tests to
determine when variations fall outside a narrow range around the acceptable quality
level. The emphasis when using SPC is on defect prevention rather than trying to
inspect the quality into the product.

Commitment
In order for the Eye on the Future Model to be a success, each member in an
organisation must be committed to the change process. It cannot be viewed as the new
flavor of the month, but should rather be regarded as an exciting life changing
process. Too often peoples' enthusiasm wanes when they realize that the change
process in an organisation is not likely to occur overnight People need to pledge their
support to objectively analyzing their job functions and procedures, and seeking new
innovative ways to improve them. If necessary inspirational speakers should be
employed to enthuse staff to a new attitude of commitment. Once again, people are
led by example. If it appears that management is not committed to the change process,
this is the attitude the people will develop. However, if commitment is perceived to
be the attitude of management, then the people are most likely to follow.

Training 
Training must be a part of the organisations succession planning. In today's business
environment any training which is less than visionary will not help the organisation
meet its' future goals and objectives. Training objectives must be supportive of the
company's vision and mission. In order to identify training, the employees must be
involved. System deficiencies including non-conformance reports, customer
complaints and job performance appraisals will highlight the most urgent areas for
development. Training programs must be devised and implemented to help bridge
the gap identified previously. The results of the training must be evaluated to ensure
that effective improvement has been achieved and that employees are competent to
use the skills acquired.

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