PRODUCTION AND MATERIALS MANAGEMENT
Unit I:
Introduction to Materials Management - Operating environment, Supply chain
concept, what is material management? Supply chain metrics
Unit 2:
Production Planning System and Master Scheduling – Manufacturing Planning
and Control System, Sales and Operations Planning, MRP, ERP, Making the Production
Plan, Developing a MPS, Production Planning, Master Scheduling and Sales
Unit 3:
Capacity Management and Production Activity Control - Definition, Capacity
Planning, Capacity Requirements Planning, Capacity Available, Capacity Required,
Scheduling Orders, Making the plan, Load Leveling, Scheduling Bottlenecks, Theory of
constraints
Unit 4:
Order Quantity and Independent demand Ordering System – EOQ and its
variations, Quantity Discount, Fixed Period and Fixed Quantity Ordering Systems, Order
Point System, Safety Stocks, Determination of Service Levels, Periodic Review System,
Dependent Demand Ordering System, Kanban system.
Unit 5:
Purchasing - Introduction, Establishing Specifications and Functional Specification
Description, Selecting Suppliers, Price Determination, Impact of Material Requirement
planning on purchasing, Expansion of purchasing into supply chain management and its
organizational implications
Unit 6:
JIT Manufacturing and Lean Production - JIT Philosophy, JIT Environment,
Manufacturing Planning and control in JIT Environment, Lean Production, Difference
between Kanban, JIT and Lean, 5S.
Suggested Reading:
1. Introduction to Materials Management-J.R. Tony Arnold, Stephen Chapman, Pearson
Education 6 Edition
2. Procurement-Principles and Management, Baily, 10th Edition, Pearson
3. Purchasing and Materials Management, Gopalakrishnan, McGraw-Hill
4. Purchasing and Materials Management,Anand Kumar Mishra,D K Publishers and
Distributers
5. Purchasing and Materials Management,K.C. Jain,S. Chand
6. Productions and Operations Management,Kanishka Bedi, Oxford Higher Education
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